MechaTech
Industrial robotic arm in a modern manufacturing facility
Intelligent Industrial Automation

Intelligent Automation for Modern Manufacturing

We design and integrate robotics, industrial automation, machine vision, IIoT and AI-powered systems that improve productivity, quality, uptime and operational visibility.

ROBOTICSPLC / SCADAMACHINE VISIONIIoTINDUSTRIAL AI
Robotics
PLC / SCADA
Machine Vision
IIoT
Industrial AI
System Integration
What We Solve

Solve Your Biggest Production Challenges

From downtime and quality issues to manual processes and disconnected machines, we engineer automation solutions around measurable production outcomes.

Reduce Downtime

AI-powered condition monitoring and predictive maintenance.

Learn more

Improve Quality

Automated machine vision inspection and intelligent quality control.

Learn more

Increase Throughput

Robotics and automation designed to reduce cycle time.

Learn more

Connect Your Factory

Integrate PLC, SCADA, MES, ERP and IIoT systems.

Learn more

Modernize Legacy Equipment

Upgrade existing machines without replacing entire production lines.

Learn more

Turn Data Into Decisions

Real-time production intelligence, analytics and dashboards.

Learn more
Solutions

Integrated Automation Solutions

End-to-end engineering across the full automation stack — from mechanical design to AI-powered intelligence.

Industrial Automation

PLC, HMI, SCADA, motion control and complete production-line automation.

Capabilities

Sequence controlMotion controlHMI designSCADA systems

Technologies

SiemensAllen-BradleyMitsubishiOmron
Explore Solution

Robotics & Cobots

Robotic cells, pick-and-place, assembly, welding, palletizing and material handling.

Capabilities

Cell designEnd-of-arm toolingSafety integrationProgramming

Technologies

ABBFANUCKUKAUniversal Robots
Explore Solution

Machine Vision & AI

Defect detection, OCR, barcode inspection, object detection and intelligent quality control.

Capabilities

Defect detectionOCR & barcodeObject detectionMeasurement

Technologies

OpenCVCognexHalconTensorFlow
Explore Solution

IIoT & Smart Factory

Machine connectivity, OEE monitoring, production analytics and real-time dashboards.

Capabilities

Machine connectivityOEE monitoringProduction analyticsDashboards

Technologies

OPC UAMQTTNode-REDInfluxDB
Explore Solution

Digital Engineering

Mechanical design, electrical systems, control architecture, simulation and system integration.

Capabilities

Mechanical designElectrical systemsControl architectureSimulation

Technologies

SolidWorksEPLANMATLABFactory I/O
Explore Solution

Retrofit & Lifecycle Services

Legacy-machine modernization, AMC, preventive maintenance and performance optimization.

Capabilities

Legacy modernizationAMCPreventive maintenancePerformance optimization

Technologies

PLC migrationDrive retrofitI/O expansionCondition monitoring
Explore Solution
Industrial AI

Industrial AI

From machine data to intelligent decisions.

AI Quality Inspection

Computer vision for defect detection and automated inspection.

Predictive Maintenance

Identify abnormal machine behaviour before failure.

Production Intelligence

Analyze machine and production data to identify bottlenecks.

Edge AI

Run AI close to the machine for low latency and reliable operation.

Industrial AI computer vision inspection
OBJECT DETECTED
OK
Confidence: 98.7%
Defect: NONE
Part ID: A-10482
Model: v2.4.1

Demonstration Interface — Simulated Vision Output

Smart Factory

Connected Factory Architecture

MechaTech integrates the full stack — from sensors on the shop floor to enterprise business systems.

ERP / Business Systems

Enterprise resource planning, order management, and business intelligence.

MES / Production Management

Manufacturing execution, scheduling, traceability, and recipe management.

IIoT / Data Platform

Data ingestion, storage, and streaming across the factory floor.

Edge Computing / AI

Local inference, data preprocessing, and low-latency decision making.

PLC / SCADA / Control

Real-time machine control, supervision, and operator interface.

Robots / Vision / Machines

Physical automation equipment performing production tasks.

Sensors / Production

Field instrumentation collecting process and machine data.

Hover over each layer to explore how data flows from Machines → Controls → Edge → AI → Data → Business

Technology Stack

Technologies We Work With

A multi-vendor, multi-protocol approach to industrial technology integration.

Automation

PLCHMISCADAMotion Control

Industrial Communication

OPC UAModbus TCPMQTTPROFINET

Robotics

Industrial RobotsCobotsAMRsRobot Cells

AI & Vision

Computer VisionOpenCVObject DetectionOCREdge AI

Smart Factory

IIoTOEEMESProduction Analytics

Cloud & Edge

Industrial PCsEdge ComputingCloud IoTData Platforms

Technology categories shown represent MechaTech's engineering capabilities. Vendor names are listed as technology references, not formal partnership claims.

Industries

Industries We Serve

Domain expertise across discrete and process manufacturing sectors.

Automotive

Automotive

Assembly automation, welding robots, and end-of-line testing.

Explore Industry
Pharmaceuticals

Pharmaceuticals

Validation-ready automation, vision inspection, and traceability.

Explore Industry
Food & Beverage

Food & Beverage

Hygienic processing, filling lines, and packaging automation.

Explore Industry
Packaging

Packaging

High-speed packaging, case packing, and palletizing cells.

Explore Industry
Electronics

Electronics

PCB handling, SMT support, and AOI vision inspection.

Explore Industry
Engineering & Manufacturing

Engineering & Manufacturing

Machine tending, CNC integration, and process optimization.

Explore Industry
Warehousing & Logistics

Warehousing & Logistics

AMRs, automated storage, sortation, and WMS integration.

Explore Industry
Process Industries

Process Industries

SCADA, batch control, and continuous process monitoring.

Explore Industry
Featured Projects

Engineering in Action

Representative automation projects showing our approach from challenge to results.

Automated Manufacturing Line
Automotive Components

Automated Manufacturing Line

Challenge

Manual loading and unloading at bottleneck stations limited line throughput.

Solution

Integrated robotic cells with vision-guided pick-and-place and conveyor automation.

6-axis RobotsMachine VisionPLCSCADA
+32%Production Throughput
-41%Manual Handling
+27%OEE
-35%Unplanned Downtime
View Case Study
AI Vision Inspection System
Manufacturing

AI Vision Inspection System

Challenge

Manual quality inspection caused inconsistent defect detection and high rework.

Solution

Deployed deep-learning vision system for real-time defect classification.

Deep LearningComputer VisionEdge AIMES Integration
99.2%Defect Detection Rate
-78%Inspection Time
-52%False Rejects
-31%Quality Cost
View Case Study
Smart Factory Monitoring
Engineering

Smart Factory Monitoring

Challenge

Disconnected machines with no visibility into OEE or downtime causes.

Solution

Implemented IIoT gateway, OEE dashboards, and predictive maintenance alerts.

IIoTOPC UAOEE DashboardPredictive AI
100%Machine Connectivity
-29%Downtime Reduction
-44%Mean Time to Repair
+18%Overall OEE
View Case Study

Project metrics are illustrative placeholders structured for real case study data. [Insert verified project result]

Engineering Process

Our Engineering Process

A structured six-stage methodology from discovery to continuous optimization.

01

Discover

Understand the production process and business objectives.

02

Analyze

Study machines, cycle times, bottlenecks and existing controls.

03

Design

Develop mechanical, electrical and software architecture.

04

Build

Engineer and integrate the automation system.

05

Commission

FAT, SAT, installation and production commissioning.

06

Optimize

Monitoring, support, predictive maintenance and continuous improvement.

ROI Assessment

Calculate Your Automation Opportunity

Adjust the inputs to see an indicative estimate of potential savings and payback.

Production Parameters

10 ops
2 shifts
22 days
30 sec
$ 15
10000 units

Indicative Results

Annual Labour Cost

$633.6k

Productivity Improvement

28%

Est. Annual Savings

$270.2k

Est. Payback Period

30 mo

Indicative estimate only. Actual results depend on process complexity, automation scope, and site conditions. Request a detailed assessment for project-specific figures.

Request Detailed Automation Assessment
Smart Factory Intelligence

Smart Factory Intelligence

Real-time visibility into OEE, machine health, and production performance.

Line A01Online
Demonstration Interface
OEE

0.0%

Availability

0.0%

Performance

0.0%

Quality

0.0%

Production0 / 10,000
Temperature

68.4°C

Vibration

NORMAL

Energy

42.8 kWh

AI Predictive Risk

7%

Demonstration Interface — Not connected to live production data

Why MechaTech

Engineering That Connects the Entire Production System

We bring together the disciplines, technologies and lifecycle services needed to make factories smarter — from the sensor to the boardroom.

Multi-disciplinary Engineering

Mechanical, electrical, control and software under one roof.

Robotics Integration

From cell design to commissioning and safety.

AI & Machine Vision

Deep learning and rule-based vision for quality.

IIoT & Connectivity

Connect machines, protocols and platforms.

Retrofit Capability

Modernize legacy equipment without full replacement.

Data-Driven Optimization

OEE, analytics and predictive maintenance.

System Integration

Seamless PLC, SCADA, MES and ERP integration.

Lifecycle Support

AMC, spares, and continuous improvement.

Engineering Insights

Engineering Insights

Technical articles on automation, robotics, vision, IIoT and industrial AI.

ROI

How to Calculate ROI for Industrial Automation

A practical framework for quantifying the financial return of automation projects.

Jan 15, 2025Read Article
Control Systems

PLC vs IPC-Based Automation

When to choose a traditional PLC versus an industrial PC for control tasks.

Jan 8, 2025Read Article
Robotics

When Should You Use a Cobot?

Understanding collaborative robot applications and their limitations.

Dec 20, 2024Read Article
Machine Vision

How Machine Vision Improves Quality Inspection

From rule-based to deep learning vision for defect detection.

Dec 10, 2024Read Article
IIoT

OPC UA vs MQTT for Industry 4.0

Comparing two leading industrial communication protocols.

Nov 28, 2024Read Article
Maintenance

How Predictive Maintenance Reduces Downtime

Using sensor data and AI to predict failures before they happen.

Nov 15, 2024Read Article
Retrofit

Legacy Machine Retrofit vs Replacement

When it makes sense to modernize rather than replace.

Oct 30, 2024Read Article
OEE

How to Calculate OEE

The complete guide to Overall Equipment Effectiveness measurement.

Oct 12, 2024Read Article
Get Started

Have an Automation Challenge?

Tell us about your machine, production line or process. Our engineering team will evaluate the opportunity.

Engineering Enquiry

Request a Consultation

Share your project details and our engineering team will get back to you within two business days.